About Us

The process of pietra dura requires the use of an enormous range of colourful semi-precious stones and marbles sourced worldwide with many coming from Tuscany.

Some marbles which were reused during the Renaissance from stone originally quarried by slaves of Imperial Rome are no longer available as the original quarries have been lost or closed but nevertheless Greenaway Mosaics have been able to collect a wide range of stones many of which are rare.

The stones are sliced into a thickness of between 2 -5 mm (depending on the object being made) and then paper templates are made from the artwork for each piece of stone that is required for the design. The slice of stone and the area of the slice then has to be very carefully selected for its colour, shading and texture and the template is glued to the chosen area of the stone.

The pieces have to be accurately cut out often by hand, following the template using a bow saw (archetto) with a plain taught iron wire. A moistened abrasive is applied to the wire to enable it to cut the stone. Alternatively for larger less intricate pieces a rotating diamond coated saw blade can be used.

The pieces of stone are then very accurately filed by hand so that no daylight appears between adjoining pieces which are then glued together, carefully levelled & backed onto thin sheets of slate. The area of the marble background in which the pieces are to be inserted is carefully cut out and this calls for great precision.

Finally after assembly has been completed the work has to be polished, usually by hand, with successive use of graded abrasive powders.


 
Preparing the design
Selecting the stone (Lapis Lazuli)
Selecting the stone (Lapis Lazuli)
Slicing stones
Slicing stones
Individual pieces of paper are cut
                    out of the design
Individual pieces of paper are cut
out of the design
Natural glue of beeswax & pine resin is applied to the stone
Natural glue of beeswax & pine
resin is applied to the stone
 
  Paper templates are stuck down to a  carefully selected area of the stone
Paper templates are stuck down to a
carefully selected area of the stone
Further glue is applied to act as a  waterproof seal
Further glue is applied to act as a
waterproof seal
Traditional table vice
Traditional table vice
A chestnut bow saw is  used for cutting
A chestnut bow saw is
used for cutting
Carborundum is used to cut the stone with a smooth iron wire
Carborundum is used to cut the stone
with a smooth iron wire
 
  Cutting around the template at a 30 degree angle
Cutting around the template at
a 30 degree angle
Filing the edges to fit perfectly with the adjoining piece
Filing the edges to fit perfectly
with the adjoining piece
Fitting the two pieces together
Fitting the two pieces together
Gluing the pieces toegther face down in a 'v' groove
Gluing the pieces toegther face
down in a 'v' groove
The two pieces are now  glued together
The two pieces are now
glued together
 
  Matching finished pieces to an  original panel
Matching finished pieces to an
original panel
Drilling holes to thread the iron
                    wire through
Drilling holes to thread the iron
wire through
Sawing the Belgian black marble
Sawing the Belgian black marble
Cutting the black marble for the
                    insertion of the pieces
Cutting the black marble for the
insertion of the pieces
Part of a parrot to be inserted
Part of a parrot to be inserted
 
  Filing the aperture to be a perfect fit  for the pieces
Filing the aperture to be a perfect fit
for the pieces
Filing the pieces without any gap
Fitting the pieces without any gap
Gluing the pieces in
Gluing the pieces in
1
Polishing the panel using agate
(a very hard stone)
Finer grades of emery used with cork
Finer grades of emery used with cork